Making everything too small, like these - http://www.primitiveways.com/pt-small-fire.html Cute yes, but much harder to use. When you are learning you need a big handful as a bearing block, about 12" of spindle and a hearthboard with plenty of length to stand on.
Using a broken arrow as a fire spindle. It too weak, snapped and ended up even shorter. When it was too short the slightest wobble would pop it out.
Skimping on depth when carving out the holes in the bearing block and hearthboard. This also caused lots of pop-outs.
Not enough depth in the hearthboard. The one time I got it going really well I drilled clean through it.
Things I did right:
Using the Egyptian knotted cord from here - http://www.primitiveways.com/e-fire.html It doesnt rely on cord tension to grip the shaft. I was using a straight stick with the cord tied on at one end and the other end of the cord just had a thumb loop. This was very effective once I got the hang of it.
Grinding green leaves into the bearing block hole to keep it cool and slick. Once that was worn away I burned my finger on the top of the spindle.
I will give it another go on another day
